The second part of this restoration task was to replace the piston seals. Using a bike tire floor pump to push air through the brake house, one of the pistons popped out. With the piston however came a flow of brake fluid that got all over the work surface. I cleaned up the mess with a rag and proceeded to clean and replace caliper parts. After only a few minutes, I started noticing silver paint residue on my hands and certain caliper metal was starting to appear through the paint. This is when I learned first hand that brake fluid eats paint. I tried to make sure the work surface and caliper was cleaned of brake fluid as much as possible, but the damage was done. I would have to redo the paint job.
In the picture below, if you look closely at the caliper on the left, you can see where the brake fluid ate awaythe paint.
This task is proving to take longer than I thought AND there is the problem of the other piston being stuck. Now I understand why auto shops just replace stuck pistons with new calipers.
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